frequently asked questions

Please look below for answers to common questions. If you don’t find your answer, do not hesitate to give us a call.


What type of envelopes does Fusion Envelope Specialize In?

Fusion Envelope is a high quality source for standard or custom sized, open side envelopes, from 3 1/2 ” x 6″ to 6’’x 9’’.

Fusion can convert #10 Regulars and #10 Windows extremely fast. The company can produce in less than 1 week on most occasions.

Can Fusion Envelope Create Special Sizes?

Yes, Fusion can create a wide variety of special sizes and square envelopes. Please call or e-mail wayne@fusionenvelope.com for layout sheet size and price.

How Can I get a template?

Digital files for most layout templates are available below. If you cannot find your template, please call or e-mail a request to wayne@fusionenvelope.com.

HOW much stock is needed for setup and waste?

An over run is required for set-up and waste in the converting process. The minimum overs required for standard sizes is 300 or 10% for customs or windows, whichever is a greater percentage of the finished envelope count. The minimum overs required for window envelopes is 400 or 10%, whichever is greater.

What Stock Can I use?

The caliper of the stock must be between .0045 and .0068 for standard sizes

Why is the grain direction of stock important?

Grain wrong stock curls up into the machinery causing jams, wasted stock and folding registration problems.

Is full outside or inside ink coverage a problem?

Full ink coverage requires NO ink or varnish in glue and gum areas. Adhesion is NOT GUARANTEED if ink or varnish is printed in those areas. Please contact us for templates with glue area knockouts.

What information should I send with my job?

Provide a blue line or sample with your purchase order which should specify the exact size for special envelopes, the quantity, over run and samples needed, and shipping instructions.

How long will it take to produce My job?

The normal production time for most jobs is 3 to 5 days after the stock arrives. For RUSH ORDERS, please call in advance to schedule and for quotes on rush charges that may apply.

Templates

#9

9-11-x-17-1-up-hp
9-25-x-38-8-up-hp
9-23-x-35-8-up-hp
9-22-375-x-35-6-up
9-22-75-x-35-6-up
9-19-x-25-4-up-perfect-hp
9-19-x-25-4-up-hp
9-17-5-x-23-3-up-hp
9-12-x-18-125-2-up-hp
9-12-x-18-125-1-up-hp

#10

10-11-x-17-1-up-hp
10-23-x-29-4-up-hp
10-22-75-x-35-6-up
10-22-5-x-17-5-3-up-hp
10-20-x-28-4-up-hp
10-20-x-26-4-up-hp
10-19-x-25-4-up-hp
10-19-x-25-4-up-hp-perfect
10-19-x-25-4-up-hp-perfect-inside
10-17-5-x-23-3-up-hp
10-14-x-20-2-up-hp
10-13-75-x-19-75-2-up-hp
10-12-5-x-19-2-up-hp
10-12-5-x-18-125-1-up-hp
10-11-375-x-17-375-1-up-hp
10-11-5-x-17-5-1-up-hp
10-11-x-17-5-1-up-hp
10-24-x-36-6-up-hp
10-23-x-35-6-up-hp
10-23-x-35-2-up-hp-cps-combo
10-25-x-38-8-up-hp

A7
a7-mach11-5-x-17-5-hp
a7-mach11-x-17-hp
a7-mach-23-x-35-6-up-hp
a7-28-x-40-9-up-hp
a7-25-x-38-8-up-hp
a7-23-x-35-4-up-hp
a7-19-x-25-4-up-hp
a7-13-x-19-hp
a7-12-5-x-19-2-up-hp
a7-12-x-18-hp
a7-11-5-x-17-5-hp
a7-11-x-17-hp

A6

a6-25-x-38-8-up-hp
a6-23-x-35-8-up-hp
a6-19-x-25-4-up-hp
a6-13-x-19-2-up-hp
a6-12-375-x-18-875-2-up-hp
a6-12-5-x-19-2-up-hp
a6-12-x-18-2-up-hp
a6-11-5-x-17-5-hp
a6-11-x-17-hp
a6-10-5-x-11-625-hp

6×9

6-x-9-11-5-x-17-5-1-up-hp
6-x-9-28-x-40-6-up-hp
6-x-9-25-x-38-4-up-hp
6-x-9-23-x-35-4-up-hp
6-x-9-19-x-25-2-up-hp
6-x-9-17-5-x-23-2-up-hp